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Flare Gas Recovery & Methane Recovery

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Flare Gas Recovery
www.FlareGasRecovery.com


What is Flare Gas Recovery?

Flare Gas Recovery units recover valuable fuels that can be used to provide fuel for an onsite power generation plant.  Our waste-to-energy and waste to fuel systems significantly or entirely, reduces your facility's emissions (such as NOx , SOx, H2S, CO , CO2 and other Hazardous Air Pollutants/Greenhouse Gases) and convert these valuable emissions from an environmental problem into a new cash revenue stream and profit center.

Flare Gas Recovery and Vapor Recovery Units can be located in hundreds of applications and locations.  At a Wastewater Treatment System (or Publicly Owned Treatment Works - "POTW") gases from the facility can be captured from the anaerobic digesters, and manifolded/piped to one of our onsite power generation plants, and make, essentially, "free" electricity for your facility's use.  These associated "biogases" that are  generated from municipally owned landfills or wastewater treatment plants have low btu content or heating values, ranging around 550-650 btu's.  This makes them unsuitable for use in natural gas applications. When burned as fuel to generate electricity, however, these gases become a valuable source of "renewable" power and energy for the facility's use or resale to the electric grid. 

Additionally, if heat (steam and/or hot water) is required, we will incorporate our cogeneration or trigeneration system into the project and provide some, or all, of your hot water/steam requirements. Similarly, at crude oil refineries, gas processing plants, exploration and production sites, and gasoline storage/tank farm site, we convert your facility's "waste fuel" and environmental liabilities into profitable, environmentally-friendly solutions.

Flare Gas Recovery and Vapor Recovery Units that are designed and engineered for these specific applications.  It is important to note that there are many internal combustion engines or combustion turbines that are NOT suited for these applications.  Our systems are engineered precisely for your facility's application, and our engineers know the engines and turbines that will work as well as those that don't.  More importantly, we are vendor and supplier neutral!  Our only concerns are for the optimum system solution for your company, and we look past brand names and sales propaganda to determine the optimum system, which may incorporate either one or more; gas engine genset(s) or gas turbine genset(s), in cogeneration or trigeneration mode - in trigeneration mode, we incorporate absorption chillers to make chilled water for process or air-conditioning, fuel gas conditioning equipment and gas compressor(s). 

Our turn-key systems includes design, engineering, permitting, project management, commissioning, as well as financing for our qualified customers. Additionally, we may be interested in owning and operating the flare gas recovery or vapor recovery units. For these applications, there is no investment required from the customer.

For more information, please provide us with the following information about the flare gas or vapor:   

* From the Department of Energy website with permission 

We provide Flare Gas Recovery, Methane Recovery, Vapor Recovery Units and "Stranded Gas" solutions. 

Our company provides turn-key project solutions (some through strategic partners and related companies) that include all or part of the following, some through our strategic partners or affiliated companies/engineers: 


We also provide mid/upstream products and services, again, on a vendor-neutral basis.  This includes the following products, services and solutions that include: 

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GreatSkin.com


 

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www.FlareGasRecovery.com

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What is a Vapor Recovery Unit?

A vapor recovery unit is a device that captures or recovers valuable volatile organic compounds and other rich gas streams that may otherwise be a significant environmental pollutant or hazardous air pollutant.  A well designed vapor recovery unit can pay for itself in less than 3 years and simultaneously mitigate a company's exposure to environmental liabilities. 


What is "Stranded Gas?" And, how we help companies generate revenues from Stranded Gas

Stranded Gas refers to natural gas that has been discovered but has not, or will not be developed due to their location or the economics of getting the natural gas delivered to the marketplace.

We provide solutions for oil and gas companies with "Stranded Gas." 

One of our solutions for oil and gas companies with Stranded Gas is to use the Stranded Gas as fuel that generates clean electricity with one of our gas turbine generators. For as little as $785/kW (plus shipping costs and any related set-up costs) you could be generating revenues with one of our gas turbine generators!

Did you know that approximately 40% of the world's available natural gas reserves are classified as "Stranded Gas?" 

Natural gas pipelines have transported natural gas safely, reliably, and economically to the marketplace whenever large reservoirs of natural gas are found in locations where there were existing pipelines.  Even for new natural gas fields, where there are large reservoirs and supplies of natural gas, pipelines were laid to transport the natural gas to markets.  However, natural gas supplies from easy to find, and easy to produce fields have been on the decline. This leaves the "stranded gas" from the fields that have not been developed due to the economics, location, or the supply was not large enough. "Stranded gas" wells and reservoirs are becoming increasingly attractive opportunities as we can make the stranded gas a new profit center for your company.

We can help your company turn unproductive, zero revenue stranded gas assets into economic cash flows and a new source or revenues.  Stranded gas wells with a nearby electric transmission line with a minimum production of approximately 70,000 cubic feet of natural gas per day - can become a new profit center with our assistance!

We can take wells that have been plugged in years ago, and make them productive by taking the stranded gas and placing one or more of our power plants at or near the site, and convert the stranded gas into electricity, and then selling it to the power grid - thereby creating a new profit center from shut-in wells.  Shut-in natural gas wells can be made productive, with new revenues from generating cogeneration power for connection to the grid. It's much easier to transport electrons long distances, than it is to transport natural gas long distances.

Alternatively, depending on the location, we may be able to place our LNG equipment near stranded gas wells and convert the natural gas to Liquefied Natural Gas, and then transport the LNG to a nearby market.


About Natural Gas Measurement

Natural gas measurement is needed to accurately measure the flow of natural gas, whether from an oil and gas production well, gas gathering system, pipeline delivery point, city gate delivery points for local distribution companies/natural gas utility companies, as well as sales to residential, commercial and industrial customers.  Natural gas measurement also includes the physical and chemical makeup of gas mixtures, how the mixtures are affected by temperature and pressure, and how to best determine and select the best natural gas measurement equipment for the specific application. Accurate natural gas measurement also includes the requirements to properly calibrate and maintain natural gas measurement devices, whether they may be orifices or meters.

About Heater Treaters

A heater treater is utilized in oil and gas production facilities and gas gathering systems to make and transfer/apply heat to the natural gas that is produced from one of more production wells. Heater Treaters prevent the formation of water, ice and natural gas hydrates. These solids can plug the wellhead, chokes and flowlines. As water, and salt water is a by-product of many natural gas and oil production wells, the water may cool during the production process, and up through the well, as it nears the surface or wellhead. Since chokes in the wellhead restrict the flow of the oil and gas from the well, temperatures may drop due to the pressure changes of the choke. This may cause the water or hydrates to freeze and plug the well, thereby slowing or stopping the oil and gas production.


What is a Glycol Dehydrator?

Glycol dehydrators are utilized in oil and gas production facilities to dry or condition the natural gas before sales to the gathering system or pipeline. 


About Gas Gathering:

The physical facilities that accumulate and transport natural gas from a well to an acceptance point of a transportation pipeline are called a gas gathering system. 

Prior to FERC Order 636 in 1992, many interstate pipeline companies had a completely integrated supply system that was capable of delivering natural gas from the wellhead to the ultimate retail gas consumer. But, following Order 636, which separated gathering, marketing, and transmission operations, many pipeline companies reorganized and broke up this system into discrete parts and assigned them to affiliated companies. 

The facilities, functions, and services required for gathering, processing, and transportation were placed in affiliated companies or were spun off or sold to other companies. Since most gas prices were no longer regulated, gas gathering service charges became subject to market forces and were a function of buyer/seller negotiation, isolated from the transmission charges imposed by the pipeline transporter.

The corporate reorganizations brought about under the influence of FERC Order 636 caused a shift in the jurisdictional entities regulating the various facilities and services. The Federal Energy Regulatory Commission (FERC) had once regulated the entire integrated interstate pipeline system, but after the reorganizations, FERC became the regulating entity for only the interstate pipeline transportation and processing facilities and services. The spun-off or affiliated gathering facilities and services generally fell under state jurisdiction or other Federal agencies, such as the Department of the Interior, but in some cases FERC maintained jurisdiction. Especially unclear, and still contested in 2004, is the jurisdictional status of some Gulf of Mexico gathering systems.

These cases involve FERC's reclassification of portions of a pipeline's system operating on the Outer Continental Shelf (OCS) as non-jurisdictional gathering facilities and FERC's determination that a pipeline company can transfer those facilities to its non-jurisdictional gathering affiliate. The key consideration in these, and similar onshore cases, is that FERC retains rate jurisdiction over those reclassified facilities that the pipeline retains and thus may regulate rates charged for transportation on the pipeline's own gathering facilities performed in connection with jurisdictional transportation. Rates on non-jurisdictional facilities are market based and not subject to FERC oversight or review. Consequently, some shippers have raised complaints that rates on non-jurisdictional facilities may exceed a reasonable rate by an undue degree.

As a result of FERC's decision in Order 636 to promote competition by requiring interstate pipelines to "unbundle" their previously bundled sales and transportation into separate services and to transport natural gas for all qualified shippers, some such pipelines have sought to shed OCS facilities that primarily perform a gathering function. Accordingly, those pipelines have asked FERC to reclassify OCS facilities that were previously classified as transportation, and to authorize "spin-downs" of OCS gathering facilities to affiliates.

To differentiate jurisdictional transportation and non-jurisdictional gathering for pipelines, FERC for many years has employed two principal tests. Under the "behind-the-plant" test, facilities upstream of compressors and processing plants (i.e., toward the wellhead where the gas comes out of the ground) were presumptively gathering facilities, while facilities downstream of the plants (i.e., toward the consumer) were presumptively transportation facilities. For gas that requires no processing, FERC employed a "central-point-in-the-field" test, under which lateral lines that collect and transport gas from separate wells that then converge into a single large line were classified as gathering facilities, while facilities downstream of the collection point in a field were classified as transportation. Since 1983, FERC has subsumed those two tests into a "primary function" test that focuses on a number of physical factors (e.g., length, diameter, and configuration of a pipeline) and certain other criteria, to determine whether facilities are primarily devoted to gathering or transportation. Under the primary function measure, no one factor is determinative, nor do all factors apply in every situation.

FERC developed its primary function test in the context of onshore gathering patterns. For natural gas produced on the Outer Continental Shelf (OCS), pipelines generally are configured differently and typically do not gather gas at a local, centralized point within a field as they would onshore to prepare it for traditional transportation. As stated in EP Operating Co. v. FERC (5th Circuit, 1989), "Rather, on the OCS, relatively long lines are constructed to carry the raw gas from offshore platforms where 'only the most rudimentary separation and dehydration operations' are conducted, to the shore or a point closer to shore, where it can be processed into 'pipeline quality' gas." It also notes that pipelines on the OCS must construct large pipes to carry (often over a 100 miles away) the raw gas from offshore rigs to the shore for processing. In response to the practical and physical differences between onshore and offshore pipeline configurations, FERC modified its primary function test for the OCS to allow for the increasing length and diameter of OCS gathering lines, and later announced that it would "presume facilities located in deep water [over 200 feet] are primarily engaged in gathering or production."

* Some of the above information from the Department of Energy website with permission.

What is "Stranded Oil" and "Stranded Gas?" And, how we help companies generate revenues from Stranded Gas

Stranded Oil and Stranded Gas refers to oil and natural gas that has been discovered but has not, or will not be developed due to their location or the economics of getting the oil and/or natural gas delivered to the marketplace.

We provide solutions for oil and gas companies with Stranded Oil or Stranded Gas.

One of our solutions for oil and gas companies with Stranded Gas is to use the Stranded Gas as fuel that generates clean electricity with one of our gas turbine generators. For as little as $785/kW (plus shipping costs and any related set-up costs) you could be generating revenues with one of our gas turbine generators!

Did you know that about 60% to 75% of the world's "original oil in place" has been left and unproduced, and the wells have been abandoned because it was either too costly or difficult to produce the oil?  This is Stranded Oil.

Did you know that 40% of the world's available natural gas reserves are classified as "Stranded Gas?" 

Natural gas pipelines have transported natural gas safely, reliably, and economically to the marketplace whenever large reservoirs of natural gas are found in locations where there were existing pipelines.  Even for new natural gas fields, where there are large reservoirs and supplies of natural gas, pipelines were laid to transport the natural gas to markets.  However, natural gas supplies from easy to find, and easy to produce fields have been on the decline. This leaves the Stranded Gas from the fields that have not been developed due to the economics, location, or the supply was not large enough. Stranded Gas wells and reservoirs are becoming increasingly attractive opportunities as we can make the stranded gas a new profit center for your company.

We can help your company turn unproductive, zero revenue stranded gas assets into economic cash flows and a new source or revenues.  Stranded Gas wells with a nearby electric transmission line with a minimum production of approximately 70,000 cubic feet of natural gas per day - can become a new profit center with our assistance!

We can take wells that have been plugged in years ago, and make them productive by taking the stranded gas and placing one or more of our power plants at or near the site, and convert the stranded gas into electricity, and then selling it to the power grid - thereby creating a new profit center from shut-in wells.  Shut-in natural gas wells can be made productive, with new revenues from generating cogeneration power for connection to the grid. It's much easier to transport electrons long distances, than it is to transport natural gas long distances.

Alternatively, depending on the location, we may be able to place our LNG equipment near stranded gas wells and convert the natural gas to Liquefied Natural Gas, and then transport the LNG to a nearby market.


What is an Amine Plant?

Amine plants is used for "gas sweetening" in the midstream oil and gas sector known as "gas processing." Amine plants provide H2S removal as well as CO2 removal from natural gas and liquid hydrocarbons. The process involves both absorption and chemical reactions. 

We provide amine plant sales and natural gas processing and engineering services.

What is Amine?

Amine, is the shortened form of " Mono Ethanol Amine" or MEA.  MEA removes H2S or acid gases through a chemical reaction with hydrogen sulfide or carbon dioxide which forms a salt compound (see Gas Sweetening diagram below). 

When the MEA has absorbed the H2S ( and carbon dioxide) it is referred to as " rich" MEA. 

When the acid gases have been removed from the mono ethanol amine it's called lean MEA.

What is a "cryogenic plant"?

A cryogenic plant is another term for a "gas processing plant." Gas processing plants produce natural gas liquids products, including ethane, at very low or "cryogenic" operating temperatures.


What are Gas Compressors?

Gas compressors are mechanical device that increase the pressure of a gas by reducing its volume. Gas compressors are responsible for moving the natural gas from the oil or natural gas production well to homes and businesses via natural gas pipelines and gas compression stations.

Gas compression also increases the temperature of the gas during compression.


What is Gas Processing?

Natural Gas Processing plants separate the various hydrocarbons and natural gas liquids from the pure natural gas (methane or CH4) to produce what is known as 'pipeline quality'  natural gas. Natural gas pipeline companies have requirements on natural gas they buy from producers which is why the natural gas processing plants are located where they are, and why they separate the ethane, propane, butane, and pentanes from the methane.  Natural gas liquids or NGLs include ethane, propane, butane, iso-butane, and natural gasoline.

What is Gas Sweetening?

Sulfur exists in natural gas and is known as hydrogen sulfide (H2S).  Natural gas is usually considered "sour" if hydrogen sulfides content exceeds 5.7 milligrams of H2S per cubic meter of natural gas. The process hydrogen sulfide removal from sour gas is commonly referred to as "gas sweetening."



Diagram of the Gas Sweetening Process

The primary process for sweetening sour natural gas is quite similar to the processes of glycol dehydration and NGL absorption. In this case, however, amine solutions are used to remove the hydrogen sulfide. This process is known simply as the 'amine process', or alternatively as the Girdler process, and is used in 95 percent of U.S. gas sweetening operations. The sour gas is run through a tower, which contains the amine solution. This solution has an affinity for sulfur, and absorbs it much like glycol absorbing water. There are two principle amine solutions used, monoethanolamine (MEA) and diethanolamine (DEA). Either of these compounds, in liquid form, will absorb sulfur compounds from natural gas as it passes through. The effluent gas is virtually free of sulfur compounds, and thus loses its sour gas status. Like the process for NGL extraction and glycol dehydration, the amine solution used can be regenerated (that is, the absorbed sulfur is removed), allowing it to be reused to treat more sour gas.

Although most sour gas sweetening involves the amine absorption process, it is also possible to use solid desiccants like iron sponges to remove the sulfide and carbon dioxide.

Sulfur can be sold and used if reduced to its elemental form. Elemental sulfur is a bright yellow powder like material, and can often be seen in large piles near gas treatment plants, as is shown. In order to recover elemental sulfur from the gas processing plant, the sulfur containing discharge from a gas sweetening process must be further treated. The process used to recover sulfur is known as the Claus process, and involves using thermal and catalytic reactions to extract the elemental sulfur from the hydrogen sulfide solution. 

Some of the above information from www.NaturalGas.org with our thanks.


What is Glycol Dehydration?

Glycol dehydration is used in the production and processing of natural gas by using a liquid desiccant that removes water from natural gas and natural gas liquids (NGL). 

Various types of glycols are used in this process including;

TEG is the most commonly used glycol in the natural gas industry.


What is H2S Removal?

H2S, or Hydrogen Sulfide, is a hazardous and corrosive element found in oil and natural gas which needs to be removed from the hydrocarbon before the oil or natural gas can be sold.  The hydrogen sulfides are usually removed in a mid-stream gas processing facility by either iron sponges or amine plants.

What is a Heater Treater?

A "Heater Treater" is used in the oil and gas production process and is used to removes water and gas from the produced oil - and to improve its quality for sale into a crude oil pipeline or for other transport. A heater treater typically combines the following components inside the heater treater:  a heater, free-water knockout, and oil and gas separator.

We provide gas gathering, gas compressors, and other E&P services. 

We are presently acquiring "midstream" energy plants and operations such as natural gas and natural gas liquids - along with the plant assets that treat natural gas - are found between exploration and production of oil and natural gas and the delivery to commercial, residential and industrial customers. Midstream energy assets include over 1 million miles of natural gas pipelines and 500 natural gas processing plants.


What is Natural Gas Treating?

As natural gas is produced from either a natural gas well, or from an oilwell which contains "associated gas," the natural gas must be treated or processed before it can be used at a home or business as a fuel.

Natural gas treating or processing, takes place at gas processing plants to remove the impurities and other hydrocarbons other than the methane itself, or CH4. 

The by-products and impurities of natural gas that must be treated or processed include; ethane, propane, butane, isobutane, pentane, isopentane and higher molecular weight hydrocarbons, as well as H2S or elemental sulfur, carbon dioxide (CO2), water vapor and sometimes helium and nitrogen.

What is "NGL Fractionation"?

Natural gas liquids (NGL) fractionation plants separate the mixed natural gas liquids stream into separated products. These natural gas liquids that are separated by heat at NGL Fractionation plants include; ethane, propane, normal butane, isobutane and natural gasoline.


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Flare Gas Recovery
www.FlareGasRecovery.com

info@FlareGasRecovery.com

 

 

 

 

 

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